• INSTALLATION SUNLINE MAGNUM™


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    • Abstract: INSTALLATION SUNLINE MAGNUM™MANUAL GAS/ELECTRIC SINGLE PACKAGEAIR CONDITIONERS

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INSTALLATION SUNLINE MAGNUM™
MANUAL GAS/ELECTRIC SINGLE PACKAGE
AIR CONDITIONERS
CONTENTS DJ 036, 048 & 060
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . 4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
RENEWAL PARTS. . . . . . . . . . . . . . . . . . . . . . . . . 5
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PRODUCT NOMENCLATURE. . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . 49
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . 50
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 53
SEE THE FOLLOWING PAGE FOR A COMPLETE TABLE OF CONTENTS.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given
to prevent equipment damage. Warnings are given to alert
installer that personal injury and/or equipment damage
may result if installation procedure is not handled properly.
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
362246-YIM-C-0109
362246-YIM-C-0109
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . 45
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 45
COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . 45
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ELECTRIC HEATING SEQUENCE OF
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . 6 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 46
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
INSTALLATION SAFETY INFORMATION: . . . . . . . . . . . 7 HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . . . 46
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 GAS HEATING SEQUENCE OF OPERATION . . . . . . 47
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TWO STAGE FURNACE ONLY . . . . . . . . . . . . . . . . . . . 47
RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . 8 GAS HEAT OPERATION ERRORS . . . . . . . . . . . . . . . 47
TEMPERATURE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . 48
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GAS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CENTRIFUGAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 48
CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ROLLOUT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FLAME SENSE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . 48
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SERVICE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 RESETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 HEAT ANTICIPATOR SETPOINTS . . . . . . . . . . . . . . . 49
POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . 12
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . 49
OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . 12
PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . 49
ELECTRIC HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 49
GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . 49
GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 SHUT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
L.P. UNITS, TANKS AND PIPING . . . . . . . . . . . . . . . . . . 15 START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . . . . . 50
VENT AND COMBUSTION AIR HOODS . . . . . . . . . . . . 16 PRE-START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . 50
ECONOMIZER/MOTORIZED DAMPER AND OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 50
RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TO LIGHT PILOT AND MAIN BURNERS: . . . . . . . . . . . 50
POWER EXHAUST/BAROMETRIC RELIEF DAMPER TO SHUT DOWN: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
AND RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 POST-START CHECK LIST (GAS) . . . . . . . . . . . . . . . 50
ECONOMIZER AND POWER EXHAUST DAMPER SET MANIFOLD GAS PRESSURE ADJUSTMENT . . . . . . . 51
POINT ADJUSTMENTS AND INFORMATION . . . . . . . 17 PILOT CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . 17 BURNER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 51
ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . 17 BURNER AIR SHUTTER ADJUSTMENT . . . . . . . . . . . 52
POWER EXHAUST DAMPER SETPOINT (WITH OR CHECKING GAS INPUT . . . . . . . . . . . . . . . . . . . . . . . . 52
WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . 17 NATURAL GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
INDOOR AIR QUALITY . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ADJUSTMENT OF TEMPERATURE RISE . . . . . . . . . . 52
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SUPPLY AIR BLOWERS . . . . . . . . . . . . . . . . . . . . . . . . 42 COOLING TROUBLESHOOTING GUIDE . . . . . . . . . . 53
CHECKING SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . 42 CHARGING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . 55
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 NORMAL OPERATING PRESSURES . . . . . . . . . . . . . 56
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . 43 GAS HEAT TROUBLESHOOTING GUIDE . . . . . . . . . . 57
COOLING SEQUENCE OF OPERATION . . . . . . . . . . . 44 FLASH CODE TROUBLESHOOTING . . . . . . . . . . . . . 58
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 44 IGNITION CONTROL BOARD . . . . . . . . . . . . . . . . . . . . 58
INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . 44 CENTRIFUGAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 58
NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . 44 PILOT FLAME LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . 59
ECONOMIZER WITH SINGLE ENTHALPY SENSOR . . 44 PRIMARY OR AUX TEMPERATURE LIMIT . . . . . . . . . . 59
ECONOMIZER WITH DUAL ENTHALPY SENSORS . . . 44 ROLLOUT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ECONOMIZER (SINGLE OR DUAL) WITH POWER UNEXPECTED FLAME PRESENCE . . . . . . . . . . . . . . . 60
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 GAS VALVE STUCK OFF OR ON . . . . . . . . . . . . . . . . . 60
MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . . . 44 FLAME SENSE CIRCUIT FAILURE . . . . . . . . . . . . . . . . 60
COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . 44 SYMPTOMATIC TROUBLESHOOTING . . . . . . . . . . . . 60
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . 44 UNIT FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . 44 FAN ON AND OFF DELAYS . . . . . . . . . . . . . . . . . . . . . 62
FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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LIST OF FIGURES
Fig. # Pg. # Fig. # Pg. #
1 RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . . 9 13 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED
2 COMPRESSOR RESTRAINING BRACKET . . . . . . . 9 DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . 35
3 TYPICAL FIELD POWER & CONTROL WIRING . . . 11 14 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . 35
4 EXTERNAL SUPPLY CONNECTION EXTERNAL 15 DISCONNECT/BLOWER ACCESS LOCATION . . . 36
SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 16 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 42
5 BOTTOM SUPPLY CONNECTION EXTERNAL 17 PRESSURE DROP ACROSS COIL . . . . . . . . . . . . . 43
SHUT-OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 18 GAS VALVE PIPING . . . . . . . . . . . . . . . . . . . . . . . . 47
6 VENT AND COMBUSTION AIR HOOD . . . . . . . . . . 16 19 TYPICAL SINGLE STAGE GAS VALVES . . . . . . . . 50
7 ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . . . 18 20 TYPICAL 2 STAGE GAS VALVES . . . . . . . . . . . . . . 51
8 HONEYWELL ECONOMIZER CONTROL W7212 . . 18 21 PROPER FLAME ADJUSTMENT . . . . . . . . . . . . . . 51
9 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . 19 22 TYPICAL FLAME APPEARANCE . . . . . . . . . . . . . . 52
10 UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ 23 DJ036 OPERATING PRESSURES . . . . . . . . . . . . . 56
ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . 33 24 DJ048 OPERATING PRESSURES . . . . . . . . . . . . . 56
11 UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) 25 DJ060 OPERATING PRESSURES . . . . . . . . . . . . . 57
FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 26 UNIT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . 62
12 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . 34
LIST OF TABLES
Tbl. # Pg. # Tbl. # Pg. #
1 UNIT APPLICATION DATA (DJ) . . . . . . . . . . . . . . . . 8 22 SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT
2 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . 12 DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . 37
3 ELECTRIC HEATER CFM LIMITATIONS . . . . . . . . 13 23 SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT
4 GAS HEAT APPLICATION DATA . . . . . . . . . . . . . . 13 DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . 38
5 GAS PIPE SIZING . . . . . . . . . . . . . . . . . . . . . . . . . . 14 24 SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT
6 CENTER OF GRAVITY (ALL MODELS) . . . . . . . . . 19 DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . 38
7 DJ 4 AND 6 POINT LOADS WEIGHT 25 SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . 38
8 DJ PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . 20 26 SUPPLY AIR BLOWER PERFORMANCE (DJ036,
9 DJ OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . 20 048, & 060 DIRECT DRIVE) SIDE DUCT
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 ELECTRICAL DATA - DJ036, 048 & 060 DIRECT
DRIVE W/O POWERED CONVENIENCE 27 SUPPLY AIR BLOWER PERFORMANCE (DJ036,
OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 048, & 060 DIRECT DRIVE) BOTTOM DUCT
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE
W/O POWERED CONVENIENCE OUTLET . . . . . . . 23 28 BELT DRIVE RPM SELECTION . . . . . . . . . . . . . . . 39
12 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE 29 BELT DRIVE BLOWER MOTOR AND DRIVE
HIGH STATIC W/O POWERED CONVENIENCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 30 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . 40
13 ELECTRICAL DATA - DJ036, 048 & 060 DIRECT 31 ELECTRIC HEAT LIMIT CONTROL SETTING . . . . 46
DRIVE W/POWERED CONVENIENCE OUTLET . . 27 32 ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 47
14 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE 33 SINGLE STAGE GAS HEAT LIMIT CONTROL
WITH POWERED CONVENIENCE OUTLET . . . . . . 29 SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
15 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE 34 2 STAGE GAS HEAT LIMIT CONTROL SETTING. . 49
HIGH STATIC WITH POWERED CONVENIENCE 35 GAS HEAT ANTICIPATOR SETPOINTS . . . . . . . . . 49
OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 36 GAS RATE - CUBIC FEET PER HOUR . . . . . . . . . . 52
16 ELECTRIC HEAT CORRECTION FACTORS . . . . . 33 37 DJ036 COOLING SUPERHEAT CHARGING
17 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . 33 TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
18 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . 36 38 DJ048 COOLING SUPERHEAT CHARGING
19 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . 36 TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
20 SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT 39 UNIT CONTROL BOARD FLASH CODES . . . . . . . 63
DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . 37 40 IGNITION CONTROL BOARD FLASH CODES . . . . 63
21 SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT
DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . 37
Johnson Controls Unitary Products 3
362246-YIM-C-0109
GENERAL
YORK Model DJ units are either single package cool-
ing units equipped with optional factory installed elec-
FIRE OR EXPLOSION HAZARD
tric heaters, or single package gas-fired central heating
furnaces with cooling unit. Both are designed for out- Failure to follow safety warnings exactly could
door installation on a rooftop or slab. result in serious injury, death, or property dam-
age.
The units are completely assembled on rigid, perma-
nently attached base rails. All piping, refrigerant - Do not store or use gasoline or other flamma-
charge, and electrical wiring is factory installed and ble vapors and liquids in the vicinity of this or
tested. The units require electric power, gas connec- any other appliance.
tion, duct connections, installation of combustion air
- WHAT TO DO IF YOU SMELL GAS:
inlet hood, flue gas outlet hoods and fixed outdoor air
intake damper (units without economizer or motorized • Do not try to light any appliance.
damper option only) at the point of installation.
• Do not touch any electrical switch; do not
The supplemental electric heaters have nickel-chrome use any phone in your building.
elements and utilize single point power connection.
• Leave the building immediately.
The gas-fired heaters have aluminized-steel (or
• Immediately call your gas supplier from a
optional stainless steel) tubular heat exchangers. The
neighbor’s phone. Follow the gas sup-
units have spark ignition with proven pilot. All gas heat-
plier’s instructions.
ers are shipped from the factory equipped for natural
gas use, but can be field converted to L.P./ Propane • If you cannot reach the gas supplier, call
with Kit Model # 1NP0440 for single stage and Kit the fire department.
Model # 1NP0485 for 2 stage.
- Installation and service must be performed by
a qualified installer, service agency or the
SAFETY CONSIDERATIONS gas supplier.
Due to system pressure, moving parts and electrical
components, installation and servicing of air condition-
ing equipment can be hazardous. Only qualified, INSPECTION
trained, service personnel should install, repair, main-
tain or service this equipment. As soon as a unit is received, it should be inspected for
possible damage during transit. If damage is evident,
Observe all precautions in the literature, on labels and
the extent of the damage should be noted on the car-
tags accompanying the equipment whenever working
rier's freight bill. A separate request for inspection by
on air conditioning equipment. Be sure to follow all
the carrier's agent should be made in writing.
other safety precautions that apply.
Wear safety glasses and work gloves, and follow all
safety codes. Use a quenching cloth and have a fire
extinguisher available for all brazing operations.
4 Johnson Controls Unitary Products
362246-YIM-C-0109
REFERENCE
Additional information is available in the following refer-
ence forms:
This product must be installed in strict compli-
• Technical Guide - DJ036-060, 282262 ance with the enclosed installation instructions
and any applicable local, state, and national
• General Installation - DJ036-060, 362246 codes including, but not limited to, building,
electrical, and mechanical codes.
RENEWAL PARTS
Contact your local York® parts distribution center for
authorized replacement parts.
APPROVALS Improper installation may create a condition
where the operation of the product could cause
Design listed by CSA as follows: personal injury or property damage.
• For use as a cooling unit only with or without
optional electric heat. The installer should pay particular attention to the
words: NOTE, CAUTION and WARNING. Notes are
• For use as a forced air furnace with cooling intended to clarify or make the installation easier. Cau-
unit tions are given to prevent equipment damage. Warn-
ings are given to alert installer that personal injury and/
• For outdoor installation only. or equipment damage may result if installation proce-
dure is not handled properly.
• For installation on combustible material.
• For use with natural gas or propane gas.
Johnson Controls Unitary Products 5
362246-YIM-C-0109
PRODUCT NOMENCLATURE
3-5 Ton Sunline Magnum™ Model Number Nomenclature
D J 048 N04 A 2 A AA 2 0 1 2 4 A
Product Category Product Style
D = A/C, Single Pkg., R-22 A = Style A
Product Identifier Configuration Options (not required for all units)
These four digits will not be assigned until a quote is requested, or an order placed.
J = 13.0 SEER A/C
SS Drain Pan
CPC Controller, DFS, APS
Nominal Cooling Capacity Johnson Controller UNT 1126 (N2 protocol), DFS, APS
Honeywell Controller, DFS, APS
036 = 3.0 Ton
Novar Controller, DFS, APS
048 = 4.0 Ton
060 = 5.0 Ton Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
York Commercial Comfort System (YCCS) Rtu Controller
Heat Type and Nominal Heat Capacity
2" Pleated filters
C00 = Cooling Only. Suitable for Field BAS Ready Economizer (2-10 V.D.C. Actuator without a Controller)
Installed Electric Heat Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Gas Heat Options
Product Generation
N04 = 40 MBH Output Aluminized Steel, 1 Stage (036)
2 = Second Generation
N06 = 60 MBH Output Aluminized Steel, 1 Stage (048)
N08 = 80 MBH Output Aluminized Steel, 1 Stage
(036, 060) Additional Options
N10 = 100 MBH Output Aluminized Steel, 1 Stage
(048, 060)
Standard Cabinet Hinged Filter Door & Toolless Access Cabinet
D06 = 60 MBH Output Aluminized Steel, 2 Stage
(036, 048, 060)
AA = None BA = Hinged Filter Door & Toolless Access Panels
D10 = 100 MBH Output Aluminized Steel, 2 Stage
AB = Phase Monitor BB = Phase Monitor, Hinged Filter Door & Toolless
(036*, 048, 060)
AC = Coil Guard Access Panels
S04 = 40 MBH Output Stainless Steel, 1 Stage (036)
AD = Dirty Filter Switch BC = Coil Guard, Hinged Filter Door & Toolless
S06 = 60 MBH Output Stainless Steel, 1 Stage (048)
AE = Phase Monitor & Coil Guard Access Panels
S08 = 80 MBH Output Stainless Steel, 1 Stage
AF = Phase Monitor & Dirty Filter Switch BD = Dirty Filter Switch, Hinged Filter Door &
(036, 060)
AG = Coil Guard & Dirty Filter Switch Toolless Access Panels
S10 = 100 MBH Output Stainless Steel, 1 Stage
AH = Phase Monitor, Coil Guard & Dirty Filter Switch BE = Phase Monitor & Coil Guard, Hinged Filter
(048, 060)
AS = Bottom Drain Connection Door & Toolless Access Panels
T06 = 60 MBH Output Stainless Steel, 2 Stage
RC = Coil Guard & American Flag BF = Phase Monitor & Dirty Filter Switch, Hinged
(036, 048, 060)
TA = Technicoat Condenser Coil Filter Door & Toolless Access Panels
T10 = 100 MBH Output Stainless Steel, 2 Stage
TJ = Technicoat Evaporator Coil BG = Coil Guard & Dirty Filter Switch, Hinged Filter
(036*, 048, 060)
TS = Technicoat Evaporator and Condenser Coil Door & Toolless Access Panels
BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Electric Heat Options Hinged Filter Door & Toolless Access Panels
E05 = 5 KW
E07 = 7 KW ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
E10 = 10 KW located in digits 15-18.
E15 = 15 KW
E20 = 20 KW Installation Options
E30 = 30 KW
A = No Options Installed
*(D, T)10 = 92 MBH Output on 036 Models B = Option 1
C = Option 2
Airflow D = Options 1 & 2
E = Option 3
A = Direct Drive F = Option 4
B = Direct Drive/Economizer G = Options 1 & 3
D = Direct Drive/Motorized Damper H = Options 1 & 4
N = Belt Drive J = Options 1, 2 & 3
P = Belt Drive/Economizer K = Options 1, 2, & 4
R = Belt Drive/Motorized Damper L = Options 1,3 & 4
T = Belt Drive High Static M = Options 1, 2, 3, & 4
U = Belt Drive High Static/Economizer N = Options 2 & 3
V = Belt Drive High Static/Motorized Damper P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
Voltage
T = Options 1 & 5
U = Options 1, 3, & 5
1 = 208/230-1-60 V = Options 1, 4, & 5
2 = 208/230-3-60 W = Options 1, 3, 4, & 5
4 = 460-3-60 X = Options 3 & 5
5 = 575-3-60 Y = Options 4 & 5
Z = Options 3, 4 & 5
Options
1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet
6 Johnson Controls Unitary Products
362246-YIM-C-0109
INSTALLATION In U.S.A.:
INSTALLATION SAFETY INFORMATION: • National Electrical Code ANSI/NFPA No. 70.
• National Fuel Gas Code Z223.1.
Read these instructions before continuing this appli-
ance installation. This is an outdoor combination heat- • Gas-Fired Central Furnace Standard ANSI
ing and cooling unit. The installer must assure that Z21.47a.
these instructions are made available to the consumer
• Local gas utility requirements.
and with instructions to retain them for future reference.
In Canada:
1. Refer to the furnace rating plate for the approved
type of gas for this furnace. • Current Canadian Electrical Code C22.1.
2. Install this furnace only in a location and position • Current Gas Installation Codes CSA-B149.1.
as specified on page 8 of these instructions. • Local plumbing and waste water codes.
3. Never test for gas leaks with an open flame. Use • Other applicable local codes.
commercially available soap solution made specifi-
cally for the detection of leaks when checking all Refer to the Unit Application Data Table 1 and to the
connections. Gas Heat Application Data Table 4.
4. Always install furnace to operate within the furnace's If components are to be added to a unit to meet local
intended temperature-rise range with the duct sys- codes, they are to be installed at the dealer's and/or
tem and within the allowable external static pressure the customer's expense.
range, as specified on the unit name/rating plate. Size of unit for proposed installation should be based
5. This equipment is not to be used for temporary on heat loss/heat gain calculation made according to
heating or cooling of buildings or structures under the methods of the Air Conditioning Contractors of
construction. America (ACCA).
FIRE OR EXPLOSION HAZARD
The Simplicity® control board used in this
Failure to follow the safety warning exactly product will effectively operate the cooling sys-
could result in serious injury, death or property tem down to 0°F when this product is applied in
damage.


Use: 0.3409